Silicon nitride ceramic balls have the capacity to withstand extremely high loads and temperatures, making them suitable for equipment used in harsh environments like those exposed to chemicals or corrosion. Furthermore, these balls boast excellent fracture toughness for protection from accidental impacts or shocks.
These properties make precision metals popular among industries where precision and durability increase machinery efficiency and lifespan, but surface defects may be difficult to detect.
Corrosion Resistance
Silicon nitride bearings are well known for their exceptional corrosion resistance, withstanding most chemicals and environments which often compromise traditional steel bearings quickly. Furthermore, being oil-less makes these bearings ideal for applications requiring a high level of protection from corrosion, contamination, and moisture.
Silicon nitride material boasts superior wear resistance thanks to its extreme hardness. This allows for reduced friction in high-speed applications and prolonged lifespan; hybrid ball bearings made out of this material offer lower weight and faster speeds than their steel counterparts.
Si3n4 balls’ lower density also helps reduce bearing weight and centrifugal forces during operation, which makes them particularly effective in high-speed applications where excessive centrifugal forces could otherwise lead to early bearing failure and reduced operational efficiency. This factor makes si3n4 balls ideal for high speed applications with their reduced centrifugal forces that could otherwise contribute to premature bearing failure and diminished operational efficiencies.
Silicon nitride’s unique properties make it the ideal material for many demanding applications, from marine environments and precision machinery to high vacuum settings. Due to its nonmagnetic and electrical insulating qualities, silicon nitride also lends itself well to use in high vacuum settings, while its lower thermal expansion rate helps minimize temperature fluctuations on precision and accuracy – something especially relevant for high speed applications like electric vehicles where high speeds increase chances of mechanical damage.
High Temperature Resistance
Silicon nitride ceramic is a special type of material with high temperature resistance and other desirable features, making si3n4 ball an excellent choice for use in components that demand high performance and durability – such as aircraft, automobiles, machine tools, pumps and pumps. Furthermore, these balls can withstand corrosion resistance, electrical arcing prevention and non-magnetic properties making them an excellent addition to many different devices and parts.
Ceramic balls offer numerous superior properties, as well as being lighter than steel balls and can withstand extremely harsh environments without needing lubrication – saving both money and reducing environmental pollution in the process.
Si3n4 balls boast outstanding temperature resistance, allowing them to withstand temperatures as high as 800 degrees Celsius without succumbing to damage from extreme temperatures or strong acids, alkalis or seawater environments. Their strength and hardness remain unharmed under such extreme circumstances – the ball remains undamaged while maintaining strength and hardness at such extreme levels.
Silicon nitride ceramics do not expand during sintering, which allows manufacturers to produce high-quality products with tight tolerances and smooth surfaces – si3n4 ball surface finishes are comparable to steel bearings! Sintering can also be done using either gas pressure or GPS; GPS being more appropriate since higher gas pressure promotes densification. Finally, finished products have Young’s moduli between 300-400 GPa, thermal expansion coefficient between 3.2 and 3.5x 10-6/K and flexural strengths between 400 to 600 MPa.
High Strength
Silicon nitride ceramic balls are an ideal choice for hybrid and full ceramic bearings due to their superior friction resistance, stiffness and weight. At 59% lighter than steel balls, these silicon balls help minimize centrifugal force as well as rolling and wear wear in acceleration and high speed environments, thus improving performance of bearings. Furthermore, their moderate rate of thermal expansion contributes to low coefficient of linear temperature gradient.
Silicon nitride ceramic bearing balls feature the self-lubricating property that saves both lubricants and the environment, and increases reliability by eliminating pollution caused by lubricants. Furthermore, silicone nitride ceramic balls boast excellent high temperature resistance with their strength remaining at 800. They also thrive in harsh environments including strong acids, alkalis and sea water environments.
Xiamen Mascera Technology Co., Ltd is a China supplier that specializes in custom manufacturing of technical ceramic components. Our products are constructed using high-performance materials like alumina, zirconia and silicon nitride; these ceramic components offer outstanding corrosion resistance as well as hardness, mechanical strength and non-magnetic qualities; perfect for use in electric motors, generators, turbines and hydraulic systems. They’re produced via spray drying granulation, cold isostatic pressure net size molding process GPS HIP Sintering process followed by precision grinding for final finishing touches.
Low Density
Silicon nitride is one of the strongest materials available, boasting exceptional resistance to extreme temperatures without melting or deforming, making it suitable for bearing applications with significant loads and stress environments. Furthermore, its hardness surpasses many types of steel so as to withstand an abundance of pressure without fracture.
These ceramic balls boast an extremely low density, making them highly resistant to corrosion and temperature extremes. Their low mass also makes them suitable for applications that require long life spans such as replacing metals or other ceramics that have lower capacities with them. Furthermore, tight tolerances and smooth surfaces help minimize friction with other components.
Ceramic balls with their superior flexural and fracture toughness make them the perfect replacement for steel and other metallic alloys in applications that operate at high speeds and temperatures, such as those utilizing corrosion-causing chemicals commonly employed for these tasks.
Silicon nitride fatigue life was assessed and compared with that of En31 ball bearing steel, high speed tool steels and tungsten carbide during heavily loaded, unlubricated rolling contact tests with no lubricant present. Results demonstrated no direct relationship between surface roughness, microstructure or amount of additives used and hybrid ceramic-steel ball fatigue behavior.
English 
Swedish 
Dutch 
Norwegian 
Danish