Silicon nitride is among the hardest materials available and Itowu ceramic balls have an unsurpassed Vickers hardness rating of over 1700HV, making them suitable for rigorous industrial environments.
Quality thermally-conductive adhesives can withstand high temperatures, resist acids and alkalis solutions, are lightweight to reduce energy loss and heat generation, and have low friction levels which ensure smooth machinery operation.
1. High Temperature Resistance
Silicon nitride ceramics can withstand high temperatures and harsh chemicals, and their non-magnetic and electrical insulating qualities make them suitable for power equipment applications. Furthermore, their low friction coefficients reduce energy consumption and heat generation while prolonging machine lifespan.
Check valve balls made of ceramic material are highly popular among oilfield applications. Ceramic can withstand the demanding environments associated with drilling and recovery operations, including crushing pressures and chemicals used in recovery operations, while offering exceptional fracture toughness and strength properties. Furthermore, their non-porous surface doesn’t absorb corrosion-causing fluids which could otherwise seep into them and wreak havoc.
2. Excellent Corrosion Resistance
Silicon nitride ceramic balls are highly resistant to chemical corrosion in environments containing acids or alkalis, and non-magnetic and electrically insulating.
Engineered rubber can withstand high temperatures without losing its mechanical properties, while being resistant to acid, alkali and sea water corrosion. Furthermore, their low friction coefficient helps save energy consumption and heat generation in high speed applications.
Hybrid bearings that combine steel races and silicon nitride ceramic balls make these balls suitable for aerospace, precision machinery and medical equipment such as dental handpieces.
3. Biocompatible
Silicon nitride ceramics are an excellent material for high-precision bearings, providing optimal operation under extreme temperatures while being resistant to acids and alkalis. Furthermore, these non-magnetic and electrically insulating materials make them suitable for many different applications.
These factors help reduce friction levels and energy consumption, increasing efficiency while prolonging longevity. Furthermore, ceramic balls are lighter than their steel counterparts, helping industries increase reliability while decreasing maintenance costs significantly. Furthermore, their self-lubricating properties reduce energy use while decreasing environmental pollution.
4. Non-Conductive
Silicon nitride is an electrical insulator, making it suitable for sensitive equipment such as medical devices and aerospace. Furthermore, its resistance to chemicals helps prevent corrosion in harsh industrial processes.
Strength, hardness and corrosion resistance make ceramic an integral component in many applications – from bearings and valves to precision machinery and medical equipment. Their biocompatibility makes them radiolucent allowing surgeons to visually guide surgery while decreasing risks of infection or inflammation postoperatively.
5. Low Friction
Silicon nitride ceramic balls are non-magnetic, insulated materials that do not conduct electricity. Furthermore, they feature high stiffness and bending strength, reasonable fracture toughness, low coefficient of thermal expansion and resistance against acids/alkalis/corrosive gases/sea water environments.
Self-lubricating properties eliminate the need for external lubricants, drastically decreasing friction levels and heat generation to enhance reliability, efficiency, and lifespan – thus justifying their use in all-ceramic and hybrid steel-ceramic bearings. Plus, their lighter overall weight means reduced machine/assembly weight significantly.
6. Lightweight
Silicon nitride ceramic balls are lightweight and are an ideal choice for high-speed applications, helping reduce friction for improved energy efficiency and longer motor lifespans.
These advanced ceramics feature superior abrasion-resistance, high fracture toughness ratings and outstanding chemical resistance when exposed to strong acids, alkalis or sea water environments.
Silicon nitride ceramic balls’ nonconductive nature provides protection from electrical corrosion and helps avoid electromagnetic fields that damage components. This allows parts to operate more reliably while increasing performance and fuel efficiency of electric and autonomous vehicles.
7. Self-Lubricating
Silicon nitride ceramics are highly corrosion resistant, antimagnetic, and electrically insulating materials – characteristics which enable them to operate without degradation in high temperature environments as well as vacuum environments or other extreme environments. This makes them suitable for working under vacuum conditions or other challenging circumstances.
Laser-induced reduced graphene oxide and hexagonal boron nitride added to ceramic matrix significantly improved its toughness and self-lubricating characteristics, with tribological experiments showing reduced coefficient of friction and wear spot diameter as evidence of improvement.
Cerbec ceramic balls feature unique material properties and surface finishes designed to outperform traditional all-steel bearings in demanding applications. Their tailored properties and surface finishes enable them to outpace traditional all-steel bearings while eliminating the need for oil lubrication. They can be used across a wide variety of applications without needing oil lubrication – providing an alternative lubrication method without an oil reservoir.
8. High Strength
Silicon nitride ceramic balls provide exceptional strength that enhances performance for machine tools, medical, and semiconductor equipment. Furthermore, these ceramic balls resist fatigue spalling failure associated with zirconia and alumina ceramics to extend bearing lifespans and extend bearing lifespans.
These ceramic balls offer high rigidity and lightweight weight while being self-lubricating; perfect for working environments containing acid, alkali or sea water.
Your high temperature resistance and mechanical strength make them perfect for aerospace applications, engine components, valves and pumps. Plus they’re non-magnetic and electrically insulated – eliminating conductivity problems in delicate systems.
9. High Hardness
Silicon nitride ceramics are durable and long-term. Able to withstand harsh environments like high speeds, temperatures, corrosion and wear conditions for an extended lifespan, they help lower maintenance costs and enhance machine efficiency while decreasing costs and improving machine efficiency.
Sophisticated ceramic bearings not only reduce friction for an easier ride, but are non-magnetic and electrically insulating, making them suitable for hybrid steel-ceramic bearings as well as non-magnetic non-magnetic hybrid steel-ceramic bearings used for applications in aerospace, medicine, machine tools, measuring instruments radars missiles pumps compressors etc. Their corrosion-resistance keeps costs low while they also remain light weight while remaining light enough for energy-saving pumps compressors etc. Finally their self lubrication properties eliminate needing for additional lubricants thus saving on energy consumption costs as well.
10. Excellent Wear Resistance
Silicon nitride ceramic balls offer exceptional resistance against damage caused by abrasion, corrosion and friction wear, improving performance while simultaneously decreasing energy consumption – thus prolonging machine lifespan.
They also boast impressive fracture toughness, making them ideal for high-speed/ultra-high speed applications as well as environments with corrosion. Furthermore, their fracture toughness allows them to resist fatigue spalls in c-cracks and partial cone cracks which commonly plague conventional steel bearings – an advantage which makes them an excellent choice in high speed environments such as corrosion.
Isostatic pressing creates the spherical shape, applying uniform pressure without melting, to produce dense, hard materials with precise dimensions. These pieces are then ground to precise dimensional accuracy before being polished to reduce friction and preserve surface integrity.